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MEEF |
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Article of the day - Articles courtesy: www.dynamic-descaler.com
![]() Water scale on any heat transfer surface reduces the
effectiveness of that heat transfer. This results in reduced
equipment efficiency while increasing energy consumption,
increasing costs and even increasing plant downtime. Often this
"buildup" problem is either ignored or relegated to "fixing it
at the last minute or upon mechanical failure" status because of
downtime costs. This is historically based
on the premise that to descale takes a
great deal of time.
Cleaning can be done either mechanically or with the use of chemicals. Mechanical cleaning obviously takes a great deal of downtime because to mechanically clean, you need to dismantle equipment. There is also the replacement of gaskets and seals adding to the cost. In addition, mechanical cleaning does not always get "all" the scale out. Chemical cleaning can get at scale buildup not always reachable in mechanical cleaning. However, five other concerns need to be addressed with chemical cleaning:
There are dozens of chemicals on the market that can descale. However, some can be prohibitively expensive to use in large applications, or very weak and slow so the problem of downtime still remains a major issue. It is very important that any descaler is not just an inhibited acid - many companies supply only that. But they tend to be slow, and often do not remove all the scale deposits since deposits can consist of calcium combined with rust, silica, oil, and whatever else can be in a water system. A descaling chemical should have adequate and quality detergents to remove such deposits. Inhibited acid alone will often not even touch some deposits.
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Many products claim low or negligible corrosions rates but
often meet that claim by simply supplying a slow, and weak,
heavily diluted acid. In this case the customer is buying
essentially expensive water. At the other extreme you may
actually have a relatively good descaler that makes ridiculous
claims of no corrosion at all. One such product that claimed no
corrosion (and apparently continues to do so) once had a rather
unpleasant interaction with the Ontario Ministry of Labour some
years ago. So be very careful of such claims.
Having said the above, there are some good products available. A good descaler:
Has low corrosion rates - it removes a good amount of scale but with low corrosion rates that are verifiable and does not harm seals and gaskets in a system
Is easily rinsed out -being free rinsing, it does not need to be neutralized in the system after use because a quick flush with water will get the product out, leaving no residual (but it should still always be checked after use to make sure PH levels meet disposal standards prior to disposal in a sewer system)
Provides good cleaning efficiency of more than just scale - there should be other ingredients to remove oil rust and loosen silica and anything else that often is mixed with the scale deposits
Is fast to use and fast in actual cleaning - the major criteria for many companies is o minimize downtime so speed is important and any descaler must have the right mix of acids and detergents to clean scale, and anything else mixed with it quickly
Is easy to dispose of - any spent material should be easily disposed of in a sewer system which means all ingredients must be biodegradable, corrosion rates must be low enough to avoid excess metal loss after use, and the PH after use should be above the standard for disposal and if not, easily neutralized.
One such product that is both cost effective and has proven tests to back up the claims is Dynamic Descaler.
One such test summary is shown below:
For this product, independent tests have been done using mussels in marine/navy applications showing the following results:
Removal Rate of Mussel Shells:
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Dynamic Descaler |
US based Competitor |
Hydrochloric Acid |
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Time at 20șC |
2 hours |
8-16 hours |
Not Done |
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Time at 60șC |
30 minutes (100% conc.) |
2.25 hours (100% conc.) |
2.25 hours (15% conc.) |
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PH Reading |
0.6 |
0.5 |
0.7 |
Conclusion:
Dynamic
Descaler was the most rapid of all products tested.

Most heat exchangers and condenser tubes contain 90/10 copper-nickel or 70/30 copper-nickel. The results of an independent test, the average corrosion rate in mills per year (mpy) at standard conditions with Dynamic Descaler on these materials, show after 24 hours the following results which were almost 50% the rate of the nearest competitor:
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Dynamic Descaler |
90/10 copper nickel |
14.9 average mpy |
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Competitor |
90/10 copper nickel |
25.9 average mpy |
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Dynamic Descaler |
70/30 copper nickel |
13.3 average mpy |
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Competitor |
70/30 copper nickel |
22.8 average mpy |
The speed of the product should be of specific interest to maintenance and engineering personnel, especially in de-scaling large systems. The product is fast, easy to use, and cost-effective.
Dynamic
Descaler is used extensively in the hot climates of
Asia for example where many heat exchangers get scaled up with a
relatively small amount of calcium but often a hard buildup on
silica.
Dynamic
Descaler has been able to clean even these difficult
systems. The product manufacturer is confident that they will
test against products now used and welcome any verification of
test results. This is something you do not see every day and is
a welcome invitation against companies that make claims without
real verification.
Dynamic Descaler applications include:
cooling towers
all types of heat exchangers on the water side
vacuum pumps
water cooled machines of all sorts
NFS approved for food industry applications
Marine applications include ship CAC systems, heat exchangers, etc.
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